AUTOMTIC VERTICAL FLASKLESS MOLDING LINE
AUTOMTIC VERTICAL FLASKLESS MOLDING LINE
Automatic,intelligent, and high speed molding technoiogy offers best solution for volume production of small and medium castings
Main characteristics
●Vertical parting, flaskless, high speed, automatic, sand pre-compaction, hydraulic compaction molding, high productivity, high precision casting size, energy conservation and environmental protection.
●Intelligent control, proportional control and other mechatronics engineering technology and standard hydraulic and pneumatic control devices, using PLC, position detection, pressure sensing, touch screen and other imported components.
●The man-machine interface, automatic and stable operation of the process, dynamic input/output animation monitoring, fault diagnosis and alarm functions are realized. Various technical parameters of the machine can be adjusted and set on the computer screen. It can be controlled remotely.
●In intelligent control, mechatronics engineering level, reliability of equipment operation, wear resistance of components and meet the requirements of closed mold synchronous transport, mechanical core, synchronous cooling, automatic sand feeding, and other sets of functions, standardization level and maintainability.
Moulding technology schematic diagram
Shot sand to the colsed cavity
main cylinder push extrusion molding
the swing reverse plate separated from the mold
push remove the sand mold from the mold
the positive pressure plate is separateed from the sand mold
closed the molding cavity
Main Specifications and technical parameters
| mold | ZZ416AF | ZZ416BF | ZZ417AF | ZZ417BF | ZZ417CF | ZZ417DF | ZZ418YF | ZZ418AF | ZZ418BF/BD | |
| sand mold size | width(mm) | 600 | 650 | 700 | 750 | 700 | 750 | 800 | 800 | 850 |
| height(mm) | 480 | 535 | 535 | 535 | 600 | 600 | 600 | 600 | 650 | |
| thickness(mm) | 130～390 | 130～390 | 130～390 | 130～390 | 130～390 | 130～390 | 130～380 | 150～500 | 150～500 | |
| mold speed M/H | 400 | 400 | 400 | 400 | 400 | 400 | 400 | 350 | 350 | |
| mold | ZZ419AF | ZZ419BF | ZZ419XF | ZZ419YF | ZZ4110AF | ZZ4110BF | ZZ4111AF | ZZ4112AF | ZZ4113AF | |
| sand mold size | width(mm) | 900 | 900 | 950 | 950 | 1000 | 1000 | 1100 | 1200 | 1300 |
| height(mm) | 650 | 700 | 700 | 800 | 800 | 900 | 1050 | 1100 | 1100 | |
| thickness(mm) | 150～500 | 150～500 | 200～650 | 200～650 | 200～650 | 200～400 | 200～350 | 250～350 | 250～500 | |
| mold speed M/H | 330 | 330 | 280 | 280 | 280 | 200 | 200 | 200 | 200 | |
Main components
The molding line is mainly composed of molding machine and sand feeder, horizontal core setter machine (optional) , automatic synchronous mold clamping/pull type mold conveyor(AMC/PMC), synchronous cooling conveyor(SBC) and other auxiliary machines.
Molding machine, using the principle of shooting compact molding, while complete of the mold, closure, push-type work.
Rapid template replacement device.
Horizontal core setter machine, to achieve rapid and accurate on-line synchronous core down (optional) .
Automatic synchronous mold clamping/pull type mold conveyor(AMC/PMC), to complete the casting convey during the pouring cooling process synchronous with the main molding machine. Clamping conveying is suitable for small sand mold conveying, which can effectively improve the conveying accuracy of large sand mold and reduce equipment wear.
Synchronous Belt Cooler, according to the difference time of the casting cooling, and synchronous with clamping/holding conveyor, to extend the sand conveying time.
ZZ4113AF molding machine maximum sand size 1300X1100X500MM
XX418AF assembly site
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Add: 1558 West Third Ring Road, Jingxiu District, Baoding, Hebei Province
Tel：0312-3209148
E-mail：xsc@baodingwell.com
QQ : 734856907
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Baoding Well Foundry Machinery Co. , Ltd. 冀ICP备10013832号