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AUTOMTIC VERTICAL FLASKLESS MOLDING LINE

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QQ截图20201126173748

AUTOMTIC VERTICAL FLASKLESS MOLDING LINE

QQ截图20201126173748
Product description
Parameters

AUTOMTIC VERTICAL FLASKLESS MOLDING LINE

Automatic,intelligent, and high speed molding technoiogy offers best solution for volume production of small and medium castings

Main characteristics

●Vertical parting, flaskless, high speed, automatic, sand pre-compaction, hydraulic compaction molding, high productivity, high precision casting size, energy conservation and environmental protection.

●Intelligent control, proportional control and other mechatronics engineering technology and standard hydraulic and pneumatic control devices, using PLC, position detection, pressure sensing, touch screen and other imported components.

●The man-machine interface, automatic and stable operation of the process, dynamic input/output animation monitoring, fault diagnosis and alarm functions are realized. Various technical parameters of the machine can be adjusted and set on the computer screen. It can be controlled remotely.

●In intelligent control, mechatronics engineering level, reliability of equipment operation, wear resistance of components and meet the requirements of closed mold synchronous transport, mechanical core, synchronous cooling, automatic sand feeding, and other sets of functions, standardization level and maintainability.

Moulding technology schematic diagram

Shot sand to the colsed cavity

main cylinder push extrusion molding

the swing reverse plate separated from the mold

push remove the sand mold from the mold

the positive pressure plate is separateed from the sand mold

closed the molding cavity

Main Specifications and technical parameters

mold ZZ416AF ZZ416BF ZZ417AF ZZ417BF ZZ417CF ZZ417DF ZZ418YF ZZ418AF ZZ418BF/BD
sand mold size width(mm) 600 650 700 750 700 750 800 800 850
height(mm) 480 535 535 535 600 600 600 600 650
thickness(mm) 130~390 130~390 130~390 130~390 130~390 130~390 130~380 150~500 150~500
mold speed M/H 400 400 400 400 400 400 400 350 350
mold ZZ419AF ZZ419BF ZZ419XF ZZ419YF ZZ4110AF ZZ4110BF ZZ4111AF ZZ4112AF ZZ4113AF
sand mold size width(mm) 900 900 950 950 1000 1000 1100 1200 1300
height(mm) 650 700 700 800 800 900 1050 1100 1100
thickness(mm) 150~500 150~500 200~650 200~650 200~650 200~400 200~350 250~350 250~500
mold speed M/H 330 330 280 280 280 200 200 200 200

Main components

The molding line is mainly composed of molding machine and sand feeder, horizontal core setter machine (optional) , automatic synchronous mold clamping/pull type mold conveyor(AMC/PMC), synchronous cooling conveyor(SBC) and other auxiliary machines.

Molding machine, using the principle of shooting compact molding, while complete of the mold, closure, push-type work.

Rapid template replacement device.

Horizontal core setter machine, to achieve rapid and accurate on-line synchronous core down (optional) .

Automatic synchronous mold clamping/pull type mold conveyor(AMC/PMC), to complete the casting convey during the pouring cooling process synchronous with the main molding machine. Clamping conveying is suitable for small sand mold conveying, which can effectively improve the conveying accuracy of large sand mold and reduce equipment wear.

Synchronous Belt Cooler, according to the difference time of the casting cooling, and synchronous with clamping/holding conveyor, to extend the sand conveying time.

ZZ4113AF molding machine maximum sand size 1300X1100X500MM

XX418AF assembly site

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